Solution
The logistics of a smart factory is a system-level project, including multiple dimensions such as warehouse area management, crane control, and intelligent operation and maintenance. INTELLICRANE provides different solutions according to different characteristics of manufacturing.
Cold Rolling Shop Smart Logistics
In sci-fi movies, the birth of a pair of Iron Man armor only requires a virtual electronic screen. Just need to operate and adjust repeatedly on the above, you can produce amazing superhero armor. If in the production of the factory, simple operation can realize the automation and flexibility of production, everything will start to be different.
The intelligence of factories presents a polarized state, some of the new factories can reach more than 80% digitalization, while the traditional factory requires a large number of workers to work repetitively in a harsh environment, the safety and efficiency of its production, to a certain extent, can not meet the needs of the market.
Different factories have different production scale, production goals and digitalization degree, and the solutions for their intelligent upgrade should be determined by the needs, generally focusing on and upgrading intelligent manufacturing and digital management. The digital intelligence brain, which plays a central role, needs to understand the work of the whole process and continuously learn to optimize in order to adapt to complex production and logistics scenarios.
  • Logistics Management System
  • Crane Automation Control System
  • Digital Maintenance System
  • Ground System
  • Logistics management of the production workshop is more complicated than that of the warehouse. The trigger of handling is highly correlated with each production process section and there is a strong correlation between process sections. Its intelligent management requires understanding the whole flow of the production process and collecting data from each node as much as possible in order to issue the right instructions.

  • Solution

    Digital twin platform, intelligent scheduling system, intelligent work order arrangement system, intelligent equipment scheduling and conflict resolution system, etc.

  • As the main transportation tool in the production workshop, the crane takes over the instructions of the logistics management system.
    The safe, stable and efficient operation of the traveling crane enables the production capacity to meet the established requirements.

  • Solution

    Electric control system, Automatic control system, 3D Vision Assist System for Coil Hook, Anti-Sway Control System, Crane Driving Assistant System, Crane Positioning System etc.

  • The digitalization of maintenance can reduce the risk of factory sudden shutdown. It only needs to monitor equipment data in real time On the basis of equipment interconnection, it monitors equipment data in real time, carries the maintenance knowledge and service of industrial equipment.

  • Solution

    Crane health management platform, remote service center, predictive maintenance system, etc.

  • The production environment of the factory is complex and there are high safety risks. The ground system can transfer most of the work to the centralized control center to reduce dangerous positions and avoid frequent walking on the ground.

  • Solution

    3D visualization security management platform, etc.

Logistics Management System
  • Logistics management of the production workshop is more complicated than that of the warehouse. The trigger of handling is highly correlated with each production process section and there is a strong correlation between process sections. Its intelligent management requires understanding the whole flow of the production process and collecting data from each node as much as possible in order to issue the right instructions.

  • Solution

    Digital twin platform, intelligent scheduling system, intelligent work order arrangement system, intelligent equipment scheduling and conflict resolution system, etc.

Crane Automation Control System
  • As the main transportation tool in the production workshop, the crane takes over the instructions of the logistics management system.
    The safe, stable and efficient operation of the traveling crane enables the production capacity to meet the established requirements.

  • Solution

    Electric control system, Automatic control system, 3D Vision Assist System for Coil Hook, Anti-Sway Control System, Crane Driving Assistant System, Crane Positioning System etc.

Digital Maintenance System
  • The digitalization of maintenance can reduce the risk of factory sudden shutdown. It only needs to monitor equipment data in real time On the basis of equipment interconnection, it monitors equipment data in real time, carries the maintenance knowledge and service of industrial equipment.

  • Solution

    Crane health management platform, remote service center, predictive maintenance system, etc.

Ground System
  • The production environment of the factory is complex and there are high safety risks. The ground system can transfer most of the work to the centralized control center to reduce dangerous positions and avoid frequent walking on the ground.

  • Solution

    3D visualization security management platform, etc.

The overall intelligence of the production workshop is a complex project. On the way to the future industry, the development of digitalization is an inevitable trend. Some automobile manufacturing companies have realized flexible manufacturing of products through logistics upgrades and provide a safer work environment. Perhaps this is the story that will happen in the future manufacturing industry.
APPLICATION
Case Study
With the support of digital twin technology, INTELLICRANE fully applies production management system and logistics management system for digital production management and execution, and efficiently accomplishes production targets.